Progressive Lubrication System – JINPINLUB

JHGS2 Cartridge Type Progressive Electric Grease Lube System

JINPINLUB — Sat, 11 Jan 2025 21:29:09 +0000

Feature

– Precise control: The lubrication time and interval time of the JHGS2 electric lubrication pump are precisely controlled by PLC, and the frequency and duration of lubrication can be flexibly adjusted according to the operating requirements of different equipment.
– Liquid level monitoring: The lubrication pump can be installed with a low liquid level detector, which can automatically send a signal when the oil level is at a low level.
Adaptable lubricant: The lubrication pump is applicable for NLGI 000, 00, 0, 1# lubricants. Its wide applicability enables it to meet different working scenarios.
– Stable output: The automatic lubrication pump has a working pressure of 8.0MPa with a displacement of 15mL/min. It can guarantee that the lubricant will be transported to every lubrication point of the equipment with stable flow and pressure.
– Rich accessories: This progressive lubrication pump is suitable for various accessories, such as JSV progressive distributors, PD adapters, PH adapters, and so on. Besides, it can be flexibly combined with different types of equipment and systems.
– Flexible power supply: The lubrication pump provides different voltages like 110VAC, 220VAC, DC12, DC24V, and so on. Users may choose according to the actual usage scenario.

Specification

Model	JHGS2
Lubrication time	PLC or external controller
Interval time	PLC or external controller
Operating temperature	0℃~ +50°C (Low temperature conditions require antifreeze grease)
Number of outlets	1
Reservoir capacity	0.7L
Refilling	Cartridge
Lubricant	Greases NLGI grade 000~1#
Pressure relief valve	Assembled
Discharge	15 mL/min
Max. operating pressure	8.0 MPa
Connection fittings	Outlet Φ6 or Φ8
Operating voltage	12/24VDC, 110/220VAC, 220/380 3~380VAC
Certification	CE
Low level switch	N.O. contact

Troubleshooting

– Lubrication pump cannot discharge or the amount is insufficient: the reasons include the motor cannot run, the motor turns in the opposite direction, the quality is not consistent, the outlet is blocked, and there is air in the cartridge. The solutions include detecting the input voltage, replacing the motor, rewiring, cleaning or replacing the outlet joint, exhausting, etc.
– Lubricant leakage: it may be that cartridge is damaged or deformed, the cartridge is not locked, and that O-ring connecting cartridge is missing or deteriorated. The corresponding solutions are to replace cartridge, re-lock, add or replace the O-ring.
– Abnormal pressure: impurities in the piston part of the lubrication pump, insufficient preset pressure value, and pipeline rupture may cause this problem. It can be solved by cleaning the piston part, adjusting the pressure regulating valve, and replacing a new pipe.
– The pressure gauge pointer does not return to zero or stops: the reason may be that the pressure gauge is faulty or there is air in the lubrication pump. The solution is to replace the pressure gauge or perform exhaust operation.

Manuals

View Datasheet - JHGS2 Grease Pump

J100-7C Automatic CNC Progressive Graese Lubrication Pumps

JINPINLUB — Wed, 11 Dec 2024 19:47:40 +0000

Features

– High metering accuracy, the J100 lubrication pump can measure the amount of fluid grease up to 15mL/min, which can accurately control the lubricant output and ensure stable and reliable lubrication effect.
– The working pressure of the J100 lubrication pump can reach a maximum of 80 bar, which meets the pressure requirements of most lubrication systems and ensures that the lubricant is effectively delivered to the lubrication point.
– The J100 has a liquid level monitoring and early warning function, which can monitor the oil tank or cartridge level in real time, give early warning, and prevent equipment failure due to insufficient lubricant.
– The J100 uses a 24V DC working voltage with low energy consumption, which meets the energy-saving requirements of modern equipment, reduces operating costs, and reduces the impact on the power grid to ensure stable power supply to the system.
– Multiple installation methods, the J100 pump provides maximum installation flexibility through a mounting plate with 4 optional mounting holes.
– Easy operation, the manual lubrication button is used to start or exhaust the lubrication system, and the exhaust screw makes the exhaust process after system startup or cartridge replacement simple and easy, easy for maintenance personnel to operate and equipment debugging.

Specification

Model	J100-7C
Lubrication time	PLC or external controller
Interval time	PLC or external controller
Operating temperature	0℃~ +50°C (Low temperature conditions require antifreeze grease)
Number of outlets	1 or 2
Reservoir capacity	0.3L, 0.5L, 0.7L, 1.5L
Refilling	Filling port/removable/cartridge
Lubricant	NLGI 000#~2#
Pressure relief valve	Optional
Discharge	15 mL/min
Max. operating pressure	8.0 MPa
Connection thread	Outlet Φ6
Operating voltage	24VDC
Certification	CE
Low level switch	N.C. contact

Precautions

– Removing an unused grease cartridge and connecting it to the lubrication pump may cause malfunction due to residual air in the cartridge. Make sure the lubricant is completely consumed before replacement.
– Do not turn on the power with an empty cartridge removed, otherwise the J100 lubrication pump will suck in air or foreign matter, causing it to malfunction.
– When replacing the cartridge, do not wipe around the inlet of the lubrication pump with a dirty cloth, which will cause the lubrication pump to suck in foreign matter and cause it to malfunction.
– Only standard cartridges are supported. Using other grease may cause system malfunction.
– Never inject grease into a used empty cartridge and reuse it, as this may cause the cartridge to rupture or cause the lubrication pump to malfunction due to the entry of air or foreign matter.

Manuals

View Datasheet - J100 Grease Pump

J100-5D 24V Detachable Centralized Lubrication Piston Pump

JINPINLUB — Wed, 11 Dec 2024 19:02:06 +0000

Features

– The maximum length of the lubrication pipeline of the J100 series progressive centralized lubrication can reach 14 meters.
– When the system fails and the distributor is blocked, the lubrication pump system will sound an alarm, which is convenient for the staff to carry out maintenance.
– The advantage of the centralized lubrication system is that multiple lubrication points can be combined into one lubrication pump for centralized oil supply.
– The J100 progressive lubrication pump can distribute the lubricant to each lubrication point in sequence according to the required predetermined proportion.
– The J100 lubrication system can realize visual monitoring or electrical monitoring functions.
– If the lubrication system is blocked, grease can be seen overflowing from the safety valve.

Specification

Model	J100-5D
Lubrication time	PLC or external controller
Interval time	PLC or external controller
Operating temperature	0℃~ +50°C (Low temperature conditions require antifreeze grease)
Number of outlets	1 or 2
Reservoir capacity	0.3L, 0.5L, 0.7L, 1.5L
Refilling	Filling port/removable/cartridge
Lubricant	NLGI 000#~2#
Pressure relief valve	Optional
Discharge	15 mL/min
Max. operating pressure	8.0 MPa
Connection thread	Outlet Φ6
Operating voltage	24VDC
Certification	CE
Low level switch	N.C. contact

Troubleshooting

1. The motor cannot start when the working voltage is applied
– The motor has no working voltage: Please check the power connection of the lubrication pump, including checking the correct connection of the power plug and cable, and check whether the working voltage is connected correctly.
2. No pressure accumulation or release
– The pump delivers too little medium: Please check whether the ink cartridge or reservoir of the lubrication pump is empty.
– Inappropriate grease is used: Clear the grease in the entire lubrication system and use standard suitable grease.
– The pressure is too low or too high: The pressure regulating valve of the lubrication pump is blocked or defective, check and replace the pressure regulating valve.
– There is air in the main pipeline: exhaust through the exhaust port of the lubrication pump.
– The main pipeline leaks or breaks: Check the pipeline condition of the lubrication system and replace the pipeline.

Manuals

View Datasheet - J100 Grease Pump

J203 Electric Progressive Lubrication Pump For With Control

JINPINLUB — Thu, 22 Aug 2024 03:33:45 +0000

Features

High Efficiency: The J203 lubrication pump features advanced pumping technology, continuously providing stable lubrication, hence ensuring normal work under high load equipment.
Durability: It is made from high strength material composition and has excellent wear and corrosion resistance, hence suitable for long-term work in a bad environment.
Easy Maintenance: Due to the modular design of the lubrication pump, maintenance and replacement of parts are much easier.
Versatility: The lubrication pump is capable of using various kinds of oils and greases to meet different working machinery and scenarios.

Specification

Operating temperature	(-40°C to +70°C)
Number of outlets	1, 2 or 3
Reservoir capacity	2L, 4L, 8L
Refilling	Hydraulic lubrication fitting or from top
Lubricant	Greases of at least NLGI grade 2, Oils up to 40mm²/s (cSt) at 40° C
Class of protection	IP6K 9K
Piston diameter, K5	5 mm, approx. 2 cm³/min
Piston diameter, (standard) K6	6 mm, approx. 2.8cm³/min
Piston diameter, K7	7 mm, approx. 4 cm³/min
Max. operating pressure	350 bar
Connection thread	G 1/4
Operating voltage	12VDC, 24VDC, 110-240 VAC

Maintenance

Regular inspection: Check the running status of the lubrication pump regularly to make sure that there is no abnormal noise or vibration. Then check whether the electrical connection is firm without any looseness or corrosion.
Lubricant refilling: The level of lubricant in the reservoir should be regularly checked and filled in time. Ensure that the lubricant to be used is in compliance with the requirement of the pump.
Cleaning: The outside of the pump should be kept clean regularly. Correct cleaning agents shall be used, and the use of corrosive chemicals shall be avoided.
Replacement of parts: The elements of the lubrication pump and filters are replaceable. Replace them regularly according to the instruction manual.
System test: The lubrication pump system pressure should be within the normal range.

Manuals

View Datasheet - J203 Grease Pump